Hergestellt in der Türkei Konstruiert & Hergestellt in der Türkei · Weltweite Lieferung
🇩🇪 Garmisch, Germany Structural Frame Kit + Insulation Supply + Supervision

Bavaria Alpenresidenz — KfW 40 Passivhaus-Leichtstahlvilla in Garmisch-Partenkirchen, Deutschland

322 m² exklusives Alpenwohnhaus mit prüffähiger Statik nach DIN EN 1993-1-3, 3,5 kN/m² Schneelastbemessung und KfW-40-Wärmedämmverbundsystem.

Project Scale
322 m² Area
2 Floors · 4 Beds · 3 Baths
Structural Mass
17.8 Tons
S350GD + Z275 Hot-Dip Galvanized
Factory & Transit
5 Days
Direct factory-to-jobsite haulage
Site Framing Time
11 Working Days
Supervised dry erection
Engineering Case Study

Overcoming Site & Structural Constraints

The Engineering & Logistical Challenge

Strict Bavarian snow load regulations (Schneelastzone 3, sk = 3.5 kN/m²) and stringent German building authority scrutiny (Prüfstatiker verification) required rigorous structural verification without allowing bulky heavy columns.

The SerVilla Pre-Engineered Steel Solution

SerVilla engineered cold-formed double C-studs and multi-ply steel roof trusses in Vertex BD with finite-element node verification. The complete prüffähige statische Berechnung was approved by the German Prüfstatiker without revisions on first submission.

International Freight & Customs Route
Direct factory dispatch from Gebze in a standard European Planen-LKW mega-trailer. Border clearance at Kapıkule under A.TR certificate ensured 0% customs duty. The cargo arrived in Garmisch-Partenkirchen within 5 days with zero transshipment damage.
Verified Specifications

Project Data Dossier

Destination: Garmisch, Germany
Gross Area: 322 m²
Delivery Package: Structural Frame Kit + Insulation
Installation Mode: Supply + Supervision
Steel Mass: 17.8 Tons (S350GD+Z275 Cold-Formed Steel)
Customs Duty: 0% (A.TR / FTA Cert.)
Milestones & Schedule

Step-by-Step Project Execution Log

From initial 3D BIM engineering in Istanbul to jobsite handover in Garmisch.

Week 1–2 1

Prüffähige Statik & Thermal Bridge Analysis

3D FEA structural analysis strictly formatted to DIN EN 1993-1-3 and DIN EN 1991. Cold bridge elimination analysis for German GEG 2024 compliance and approval by local Prüfstatiker.

Week 3 2

CNC Precision Roll-Forming & Factory Bundling

Heavy gauge S350GD structural profiles manufactured on CNC roll-formers with 0.5 mm tolerance. High alpine heavy trusses bundled and labeled for sequential unloading.

Week 4 3

Direct Mega-Trailer Transit to Bavaria

Dispatched under A.TR movement certificate (0% duty). 5-day direct road transit across Austria into Upper Bavaria directly to the building plot.

Week 5–6 4

Structural Frame Assembly & Quality Sign-Off

Erection completed in 11 days by local Zimmerer carpentry team under SerVilla on-site engineering supervision, ready for exterior wood-fiber WDVS.

Clear Responsibility Boundary

Scope Division on the Garmisch Project

Transparent delineation between factory-engineered elements and local on-site trade coordination.

Manufactured & Supplied by SerVilla

  • Complete S350GD+Z275 framing kit with heavy alpine roof trusses
  • Prüffähige statische Berechnung nach DIN EN 1993 & Fundamentlastenpläne
  • Specialized high-load hold-downs (Simpson Strong-Tie HTT/HDU) and anchor schedules
  • Cavity rockwool insulation and airtight vapor barrier membranes
  • Bilingual SerVilla field engineer for assembly oversight and Prüfstatiker handover

Executed by Client & Local Contractors

  • Baugenehmigung application through local German architect (Entwurfsverfasser)
  • Reinforced concrete foundation slab and frost apron (Frostschürze)
  • External thermal insulation composite system (WDVS) and larch cladding
  • Triple-glazed Passive House windows and geothermal heat pump system

As an architect in Bavaria, I was skeptical about importing light steel from Turkey. But SerVilla's statics package was more complete than what we usually get locally, and the dimensional precision was within 1 millimeter.

Stefan M., Dipl.-Ing.
Architect & Builder · Garmisch-Partenkirchen, Germany
Case Study FAQs

Technical Questions About this Project

Frequently asked engineering, customs, and assembly questions regarding the Garmisch delivery.

Ja. Die statische Berechnung wurde nach DIN EN 1993-1-3 mit nationalem Anhang und Knotenpunktnachweisen erstellt und vom Prüfstatiker im ersten Durchlauf freigegeben.

SerVilla dimensionierte doppelte C-Profile und Dreiecks-Fachwerkträger mit Simpson Strong-Tie Schwerlastankern, die 3,5 kN/m² Schneelast ohne massive Stützen aufnehmen.

Durch die Kombination von 140 mm Steinwolle im Profilhohlraum mit einem 100 mm externen Holzfaser-WDVS wurden Wärmebrücken komplett eliminiert und ein U-Wert von 0,12 W/m²K erzielt.

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