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🇮🇹 Bellagio, Italy Weather-Tight Shell Supply + Supervision

Villa Bellagio — Residenza di Prestigio in Acciaio Sagomato a Freddo sul Lago di Como, Italia

Villa su misura di 314 m² con piscina su terreno collinare scosceso, calcolata secondo le NTC 2018 e sdoganata con certificato A.TR a dazio zero.

Project Scale
314 m² Area
2 Floors · 4 Beds · 3 Baths
Structural Mass
16.4 Tons
S350GD + Z275 Hot-Dip Galvanized
Factory & Transit
4 Days
Direct factory-to-jobsite haulage
Site Framing Time
12 Working Days
Supervised dry erection
Engineering Case Study

Overcoming Site & Structural Constraints

The Engineering & Logistical Challenge

The property was situated on a 32-degree steep hillside with narrow mountain access roads overlooking Lake Como. Conventional reinforced concrete construction would have required extensive hillside excavation, heavy tower cranes, and months of disruptive road closures.

The SerVilla Pre-Engineered Steel Solution

SerVilla engineered a high-tensile cold-formed steel structure weighing only 16.4 tons (70% lighter than concrete). The framing members were pre-engineered to transport lengths and delivered by medium rigid trucks. A local 4-man construction team guided by one SerVilla bilingual supervisor erected the full structural frame and weather-tight shell in just 12 working days without heavy cranes.

International Freight & Customs Route
Dispatched from SerVilla’s Gebze manufacturing facility under Incoterms DAP. The transport cleared Turkish export customs at Pendik port and sailed via DFDS Ro-Ro ferry directly to Trieste, Italy. Zero import customs tariff was applied under the EU–Türkiye Customs Union A.TR certificate.
Verified Specifications

Project Data Dossier

Destination: Bellagio, Italy
Gross Area: 314 m²
Delivery Package: Weather-Tight Shell
Installation Mode: Supply + Supervision
Steel Mass: 16.4 Tons (S350GD+Z275 Structural Steel)
Customs Duty: 0% (A.TR / FTA Cert.)
Milestones & Schedule

Step-by-Step Project Execution Log

From initial 3D BIM engineering in Istanbul to jobsite handover in Bellagio.

Week 1–2 1

Structural Modeling & NTC 2018 Relazione di Calcolo

BIM 3D modeling in Vertex BD and 3D finite-element stress analysis. Full structural calculation book (Relazione di Calcolo) and foundation reaction tables delivered to client's Italian civil engineer for Genio Civile filing.

Week 3 2

Automated CNC Manufacturing in Gebze

High-speed roll-forming of all S350GD galvanized profiles with 100% individual inkjet part numbering and sequential package strapping for steep site delivery.

Week 4 3

A.TR Customs Clearance & Ro-Ro Sea Transit

Issuance of official A.TR Movement Certificate (0% EU customs duty). Loading onto standard mega curtainsider truck, Ro-Ro sailing from Pendik to Trieste, and direct highway haulage to Como.

Week 5–6 4

On-Site Erection with SerVilla Engineering Supervisor

Chemical anchor bolt setting on concrete slab, ground floor wall assembly, floor diaphragm joists, and roof truss erection overseen on site by a bilingual SerVilla structural engineer.

Clear Responsibility Boundary

Scope Division on the Bellagio Project

Transparent delineation between factory-engineered elements and local on-site trade coordination.

Manufactured & Supplied by SerVilla

  • Complete S350GD+Z275 light steel frame with inkjet-labeled profiles
  • Full NTC 2018 / Eurocodes 1, 3, 8 structural calculation dossier and BIM IFC models
  • Floor joist systems, webbed roof trusses, and connection hardware brackets
  • Weather-tight exterior magnesium oxide (MgO) boards and vapor-permeable membrane
  • Dedicated bilingual field engineer on-site in Bellagio for foundation anchor and framing sign-off

Executed by Client & Local Contractors

  • Municipal building permit (Permesso di Costruire / SCIA) via local Italian engineer
  • Reinforced concrete foundation slab according to SerVilla anchor layout
  • Exterior local stone veneer cladding and textured plastering
  • Interior gypsum drylining, HVAC heat pump, electrical and pool installation

Building on a steep slope over Lake Como seemed impossible with local concrete contractors. SerVilla delivered the entire frame in days, the statics passed Genio Civile without a single objection, and the thermal insulation in winter is extraordinary.

Marco B.
Property Owner & Developer · Bellagio, Lake Como, Italy
Case Study FAQs

Technical Questions About this Project

Frequently asked engineering, customs, and assembly questions regarding the Bellagio delivery.

Sì. La documentazione tecnica è stata redatta nel pieno rispetto delle NTC 2018 ed Eurocodici, completa di analisi spettrale tridimensionale e verifiche di duttilità, approvata dal Genio Civile.

I profili in acciaio sono stati pre-ingegnerizzati a misura e consegnati con motrici medie. Pesando il 70% in meno del calcestruzzo, la struttura è stata montata in 12 giorni senza gru pesanti.

Sì. La combinazione di 140 mm di lana minerale nell'intercapedine e 80 mm di cappotto continuo esterno raggiunge un valore U di 0,15 W/m²K, superando i limiti regionali lombardi.

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