Made in Türkiye Engineered & Manufactured in Türkiye · Delivered Worldwide
🇪🇸 Marbella, Spain Weather-Tight Shell Supply + Engineering Supervision

Costa del Sol Luxury Villa — Modern Mediterranean Home in Marbella, Spain

343 m² high-end steel villa engineered for Spanish CTE (Código Técnico de la Edificación), high thermal phase-shift insulation, and rapid Ro-Ro delivery.

Project Scale
343 m² Area
2 Floors · 4 Beds · 4 Baths
Structural Mass
18.2 Tons
S350GD + Z275 Hot-Dip Galvanized
Factory & Transit
5 Days
Direct factory-to-jobsite haulage
Site Framing Time
12 Working Days
Supervised dry erection
Engineering Case Study

Overcoming Site & Structural Constraints

⚠

The Engineering & Logistical Challenge

Severe summer heat along the Costa del Sol requiring high thermal phase shift and strict aesthetic standards for luxury gated communities.

✓

The SerVilla Pre-Engineered Steel Solution

Combining high-density mineral wool cavity insulation with an external continuous ETICS envelope and ventilated white render, reducing cooling loads by 65%.

International Freight & Customs Route
Direct mega-trailer transit from Istanbul through the Mediterranean corridor to Marbella in 5 days with zero transshipment.
Verified Specifications

Project Data Dossier

Destination: Marbella, Spain
Gross Area: 343 m²
Delivery Package: Weather-Tight Shell
Installation Mode: Supply + Engineering Supervision
Steel Mass: 18.2 Tons (S350GD+Z275 Structural Steel)
Customs Duty: 0% (A.TR / FTA Cert.)
Milestones & Schedule

Step-by-Step Project Execution Log

From initial 3D BIM engineering in Istanbul to jobsite handover in Marbella.

Week 1–2 1

BIM 3D Modeling & Eurocode Structural Statics

Vertex BD 3D modeling and finite-element structural calculation book delivered for local building permit.

Week 3 2

Automated CNC Manufacturing in Gebze Plant

High-speed roll-forming of S350GD galvanized profiles with 100% individual inkjet numbering and sequential package strapping.

Week 4 3

Customs Clearance & International Freight Transit

Issuance of official A.TR Movement Certificate (0% duty) and dedicated freight haulage directly to jobsite.

Week 5–6 4

On-Site Erection with SerVilla Supervisor

Chemical anchor setting on slab, ground floor wall assembly, floor joists, and roof truss erection overseen on site.

Clear Responsibility Boundary

Scope Division on the Marbella Project

Transparent delineation between factory-engineered elements and local on-site trade coordination.

Manufactured & Supplied by SerVilla

  • ✓ Complete S350GD+Z275 light steel frame with inkjet-labeled profiles
  • ✓ Full Eurocode structural calculation dossier, assembly plans, and 3D BIM models
  • ✓ Floor joist systems, webbed roof trusses, and connection hardware brackets
  • ✓ Weather-tight exterior magnesium oxide (MgO) / OSB boards and vapor membrane
  • ✓ Dedicated field engineer on-site for foundation anchor and framing sign-off

Executed by Client & Local Contractors

  • • Municipal building permit and local architectural approvals via local engineer
  • • Reinforced concrete foundation slab according to SerVilla anchor layout
  • • Exterior facade finishing (render, timber cladding, or stone veneer)
  • • Interior drylining, HVAC heat pump, electrical wiring, and plumbing
“

SerVilla was the ideal partner for our Marbella villa project. The speed of execution and thermal efficiency are unmatched.

Carlos R.
Property Developer · Marbella, Spain
Case Study FAQs

Technical Questions About this Project

Frequently asked engineering, customs, and assembly questions regarding the Marbella delivery.

All calculation books are verified to CTE DB-SE (Seguridad Estructural) and DB-HE (Ahorro de Energía), formatted for the client’s Spanish Arquitecto Colegiado to submit the Proyecto de Ejecución.

The multi-layer wall incorporates high-density mineral wool cavity insulation with an external continuous ETICS layer and ventilated render facade, providing a 10-hour thermal phase shift.

Our S350GD steel frame utilizes engineered shear strap cross-bracings and hold-downs calibrated for Andalusia’s seismic zone (ag = 0.16g), ensuring superior ductile resilience.

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