Made in Turkey Engineered & Manufactured in Türkiye · Delivered Worldwide
🇪🇸 Marbella, Spain Weather-Tight Shell Supply + Supervision

Costa del Sol Luxury Villa — Modern Mediterranean Home in Marbella, Spain

343 m² high-end steel villa engineered for Spanish CTE (Código Técnico de la Edificación), high thermal phase-shift insulation, and rapid Ro-Ro delivery.

Project Scale
343 m² Area
2 Floors · 4 Beds · 4 Baths
Structural Mass
18.2 Tons
S350GD + Z275 Hot-Dip Galvanized
Factory & Transit
5 Days
Direct factory-to-jobsite haulage
Site Framing Time
12 Working Days
Supervised dry erection
Engineering Case Study

Overcoming Site & Structural Constraints

The Engineering & Logistical Challenge

Severe summer heat along the Costa del Sol requiring high thermal phase shift and strict aesthetic standards for luxury gated communities.

The SerVilla Pre-Engineered Steel Solution

Combining high-density mineral wool cavity insulation with an external continuous ETICS envelope and ventilated white render, reducing cooling loads by 65%.

International Freight & Customs Route
Direct mega-trailer transit from Istanbul through the Mediterranean corridor to Marbella in 5 days with zero transshipment.
Verified Specifications

Project Data Dossier

Destination: Marbella, Spain
Gross Area: 343 m²
Delivery Package: Weather-Tight Shell
Installation Mode: Supply + Supervision
Steel Mass: 18.2 Tons (S350GD+Z275 Structural Steel)
Customs Duty: 0% (A.TR / FTA Cert.)
Milestones & Schedule

Step-by-Step Project Execution Log

From initial 3D BIM engineering in Istanbul to jobsite handover in Marbella.

Week 1–2 1

CTE Structural Dossier & BIM Modeling

3D framing design and calculation sheets formatted for Spanish Arquitecto Colegiado submission (Proyecto de Ejecución).

Week 3 2

Automated Factory Roll-Forming in Gebze

Precision CNC roll-forming of high-tensile galvanized steel profiles with 100% inkjet coding.

Week 4 3

A.TR Customs Clearance & Freight to Andalusia

5-day direct road transport across Europe into Marbella under 0% customs duty.

Week 5–6 4

Structural Frame Erection & Sheathing

Assembly of the 343 m² frame completed in 12 days under SerVilla engineering supervision.

Clear Responsibility Boundary

Scope Division on the Marbella Project

Transparent delineation between factory-engineered elements and local on-site trade coordination.

Manufactured & Supplied by SerVilla

  • Complete S350GD+Z275 engineered light steel frame for 343 m² villa
  • CTE & Eurocode 3 structural calculation books
  • Exterior weather-resistant board sheathing and fasteners
  • On-site bilingual supervisor for erection quality control

Executed by Client & Local Contractors

  • Licencia de Obras filing via local Spanish architect
  • Concrete foundation slab and swimming pool construction
  • Exterior rendering, windows, and interior installations

SerVilla was the ideal partner for our Marbella villa project. The speed of execution and thermal efficiency are unmatched.

Carlos R.
Property Developer · Marbella, Spain
Case Study FAQs

Technical Questions About this Project

Frequently asked engineering, customs, and assembly questions regarding the Marbella delivery.

All calculation books are verified to CTE DB-SE (Seguridad Estructural) and DB-HE (Ahorro de Energía), formatted for the client’s Spanish Arquitecto Colegiado to submit the Proyecto de Ejecución.

The multi-layer wall incorporates high-density mineral wool cavity insulation with an external continuous ETICS layer and ventilated render facade, providing a 10-hour thermal phase shift.

Our S350GD steel frame utilizes engineered shear strap cross-bracings and hold-downs calibrated for Andalusia’s seismic zone (ag = 0.16g), ensuring superior ductile resilience.

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