Made in Turkey Engineered & Manufactured in Türkiye · Delivered Worldwide
Enhanced Thermal Envelope Direct Factory Export from Türkiye

Frame + Sheathing & Insulation

Precision steel frame kit supplemented with pre-cut exterior structural sheathing boards, high-density rockwool cavity insulation, and breathable vapor barriers.

Frame + Sheathing & Insulation
SerVilla Precision Export Package: Frame + Sheathing & Insulation

Engineering & Technical Specifications

Steel Superstructure: S350GD + Z275 Hot-Dip Galvanized Light Steel (0.90 – 2.00 mm)
Exterior Structural Sheathing: BoardeX 12.5mm / OSB-3 15mm / Fiber Cement 10mm exterior cladding substrate
Cavity Thermal Insulation: 150mm High-Density Mineral / Rockwool (50 kg/m³, λ = 0.035 W/mK)
Acoustic Decoupling: EPDM rubber isolating strips under ground tracks & floor joist bearings
Weather Barrier: 130 g/m² Breathable UV-stabilized weather-resistant membrane (Housewrap)
Thermal Performance: Wall U-value achievable down to 0.22 W/m²K (complies with EU energy codes)

Freight Density & Export Packaging

Container Loading Efficiency

250 m² to 320 m² floor area per 40ft High Cube Container

Customs Status (EU)

0% Customs Duty to EU (A.TR Certificate included)

Manufacturing Lead Time

18 to 22 business days manufacturing in Istanbul/Gebze

Estimated Site Erection Speed

7 to 10 days for a 150m² villa with a 4-person crew

Itemized Inclusions in Frame + Sheathing & Insulation

Every component below is precision-manufactured, inspected, and accounted for in your Bill of Materials (BOM):

  • All structural steel walls, floor cassettes, roof trusses and anchor brackets (from Package 1)
  • Exterior perimeter structural sheathing boards pre-cut to modular panel dimensions
  • Rockwool cavity batt insulation tailored to exact stud spacing (600mm width, zero waste)
  • Heavy-duty breathable housewrap weather-resistive barrier with proprietary joint sealing tape
  • Internal vapor control membrane with airtight sealing gaskets for electrical penetrations
  • Acoustic isolating EPDM foam rubber under-track base barrier strips
  • Subfloor marine structural floor decking boards (Fiber cement / Structural Plywood for upper floors)
  • Full Eurocode thermal calculation report and step-by-step envelope installation manual

Scope Exclusions (To be Sourced Locally)

To maintain maximum commercial transparency and prevent budget discrepancies, the following works and materials are excluded from this specific package:

  • Exterior windows and sliding glass balcony doors
  • Entrance doors and interior flush room doors
  • Decorative facade finish (WPC siding, render/stucco, or metal cladding)
  • Roof standing seam metal sheets or roof tiles
  • Interior gypsum drywalls, wiring cables, plumbing fixtures and flooring

Compare with Other Delivery Packages:

Technical FAQ

Frequently Asked Questions: Frame + Sheathing & Insulation

For international contractors and experienced builders, the "Structural Frame Kit" offers the highest shipping density and lowest freight cost per m². For private landowners and developers seeking a rapid building envelope, the "Weather-Tight Shell" is the optimal balance of speed, insulation performance and quality control.

Yes. While we offer standardized high-performance specifications (e.g. 150mm Rockwool + BoardeX/OSB-3 exterior sheathing + WPC/Aluminum composite siding), we can adapt thickness, density and cladding finishes to meet local energy efficiency standards (such as German KfW 40, Italian Superbonus or French RE2020 requirements).

All light gauge steel profiles are bundled with heavy-duty polyester/steel banding, wrapped in UV-resistant waterproof polyethylene film, and labeled with color-coded assembly zone tags. Containers are packed using engineered 3D loading plans to prevent transit shifting and allow sequential offloading matching the erection sequence on site.

The Engineering Only package is designed for international developers and manufacturers who possess their own roll-forming machinery or local steel sources. We provide complete 3D BIM modeling, Eurocode static calculation books, CNC machine driver output files (Vertex BD / FrameCAD compatible), and detailed assembly drawings without physical material supply.

Yes. Many clients start with a Structural Frame Kit during the initial budgetary review and subsequently upgrade to a Weather-Tight Shell once architectural window and facade specifications are finalized. All adjustments are transparently itemized prior to final manufacturing sign-off.