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Structural Frame Kit

Precision CNC roll-formed galvanized structural steel superstructure (walls, floor joists, roof trusses) with 100% inkjet numbering and hardware.

Structural Frame Kit
SerVilla Precision Export Package: Structural Frame Kit

Engineering & Technical Specifications

Steel Metallurgy: S350GD + Z275 Hot-Dip Galvanized Structural Steel (Yield Strength ≥ 350 N/mm²)
Corrosion Protection: 275 g/m² Zinc Coating (Compliant with EN 10346, 50+ Year Design Life)
Profile Gauges: 0.90 mm – 2.00 mm CNC Precision Roll-Formed C & U Sections
MEP Service Chases: Pre-punched CNC grommet holes at 600mm centers for electrical conduits & PEX plumbing
Fastening System: Hex-head structural expansion anchors, hold-down brackets, and self-drilling screws
Structural Codes: EN 1993-1-3 (Eurocode 3), EN 1998-1 (Eurocode 8 Seismic), AISC / IBC Compliant

Freight Density & Export Packaging

Container Loading Efficiency

450 m² to 600 m² floor area per 40ft High Cube Container

Customs Status (EU)

0% Customs Duty to EU (A.TR Certificate included)

Manufacturing Lead Time

15 to 20 business days manufacturing in Istanbul/Gebze

Estimated Site Erection Speed

4 to 6 days for a 150m² villa superstructure with a 4-person crew

Itemized Inclusions in Structural Frame Kit

Every component below is precision-manufactured, inspected, and accounted for in your Bill of Materials (BOM):

  • All exterior load-bearing wall frames pre-punched and dimpled for precision screw fit
  • Interior partition wall frames designed to receive standard 12.5mm gypsum drywalls
  • Engineered floor joist cassettes or lattice steel girders for multi-storey stability
  • Complete roof truss system, rafters, ceiling joists, purlins and bracing members
  • Full structural connection package: hold-downs, anchor brackets, heavy-duty shear angles
  • Industrial container packing plan with color-coded bundle labels matching erection phases
  • Stamped Eurocode static calculation report and foundation interface reaction load schedule
  • Step-by-step 3D assembly manual and 24/7 engineering video call erection support

Scope Exclusions (To be Sourced Locally)

To maintain maximum commercial transparency and prevent budget discrepancies, the following works and materials are excluded from this specific package:

  • Exterior wall sheathing boards (OSB-3, BoardeX or Fiber Cement)
  • Thermal cavity insulation (Rockwool / Mineral Wool)
  • Doors, windows, and exterior siding panels
  • Roof covering (Metal standing seam sheets or roof tiles)
  • Interior drywall boards, plumbing pipes, electrical wiring and sanitary fixtures
  • Concrete foundation slab and casting works

Compare with Other Delivery Packages:

Technical FAQ

Frequently Asked Questions: Structural Frame Kit

For international contractors and experienced builders, the "Structural Frame Kit" offers the highest shipping density and lowest freight cost per m². For private landowners and developers seeking a rapid building envelope, the "Weather-Tight Shell" is the optimal balance of speed, insulation performance and quality control.

Yes. While we offer standardized high-performance specifications (e.g. 150mm Rockwool + BoardeX/OSB-3 exterior sheathing + WPC/Aluminum composite siding), we can adapt thickness, density and cladding finishes to meet local energy efficiency standards (such as German KfW 40, Italian Superbonus or French RE2020 requirements).

All light gauge steel profiles are bundled with heavy-duty polyester/steel banding, wrapped in UV-resistant waterproof polyethylene film, and labeled with color-coded assembly zone tags. Containers are packed using engineered 3D loading plans to prevent transit shifting and allow sequential offloading matching the erection sequence on site.

The Engineering Only package is designed for international developers and manufacturers who possess their own roll-forming machinery or local steel sources. We provide complete 3D BIM modeling, Eurocode static calculation books, CNC machine driver output files (Vertex BD / FrameCAD compatible), and detailed assembly drawings without physical material supply.

Yes. Many clients start with a Structural Frame Kit during the initial budgetary review and subsequently upgrade to a Weather-Tight Shell once architectural window and facade specifications are finalized. All adjustments are transparently itemized prior to final manufacturing sign-off.